T-Shirt Ordering: Choosing The Right Style For You

T-shirts are a wardrobe staple, but with so many options available, choosing the right one can be a challenge. Whether you're ordering a custom design or buying off the rack, it's important to consider factors such as fit, fabric, and print style to ensure you end up with a shirt that's comfortable, durable, and stylish.

When it comes to fit, the most important thing is to choose a shirt that conforms to the contours of your body and allows for a full range of motion. Standard, slim, and fashion fits are the most common options, and it's worth noting that women's tees tend to run small, so consider sizing up.

Fabric type is another key consideration. Cotton is a popular choice for t-shirts as it's comfortable, soft, and breathable. However, cotton blends and tri-blends are also good options as they tend to shrink less and are more lightweight.

If you're ordering a custom t-shirt, you'll also need to think about the print style. Water-based inks like SuperSoft and Bold create a soft and breathable print that won't crack or peel over time, while plastisol inks tend to be scratchy and start to crack after a few washes.

With so many factors to consider, choosing the right t-shirt can be overwhelming. But by keeping fit, fabric, and print style in mind, you'll be well on your way to finding the perfect shirt for your needs.

T-shirt sizes for groups

When ordering T-shirts for a group, it can be challenging to determine the right sizes for everyone. Here are some tips to help you decide:

Basic Size Distribution

The most popular adult T-shirt size is Large, followed by Medium, and then Extra Large. Small is usually around 10% of the order, while XXL, 3XL, and 4XL are less common. For a simple breakdown, you can follow the ratio of 1-2-3-3-1 for Small to 3XL sizes. However, it's important to consider other factors that may affect the size distribution.

Order Size

If you're ordering for a smaller group, XS and 3XL sizes may not be necessary. In such cases, you can adjust the ratio to 2-3-3-2 or order more of the Medium and Large sizes.

Fabric Shrinkage

The type of fabric can impact the fit of the T-shirts. 100% cotton T-shirts tend to shrink by about 2%, while shirts made from 50/50 poly-cotton blend, tri-blend fabric, or 100% polyester won't shrink. When in doubt, it's better to order larger sizes to accommodate potential shrinkage.

Fit

Consider the type of event and the preferences of the recipients. For example, you might order larger sizes for a BBQ festival and smaller sizes for a yoga retreat. Additionally, gender-specific sizing should be considered, especially if a significant portion of the group is female. Women's cuts typically have narrower shoulders, a contoured torso, shorter and tighter sleeves, a tapered waist, and flared hips. Some women may prefer a unisex cut, especially if they are younger, fit, or fashion-conscious.

Event Type

The type of event can also impact the size distribution. For example, if you're ordering for a Sorority or Fraternity event, there may be a higher demand for Small sizes in the former and larger sizes in the latter. If the event has a mix of men and women, you can expect a more varied range of sizes.

While these tips can help guide your decision-making process, it's important to use your best judgment as well. Consider the specific needs and characteristics of your group to make adjustments to the size distribution. By combining the size breakdown with your own knowledge of your audience, you can confidently place your group T-shirt order.

T-shirt print styles

T-shirt printing is a great way to express your creativity and make a statement. There are several printing styles to choose from, each with its own advantages and disadvantages. Here are some of the most popular T-shirt print styles:

• Direct-to-Garment (DTG) Printing: This method is similar to printing on paper with an inkjet printer. It is ideal for highly detailed designs as it accurately picks up small details. DTG printing produces high-quality, full-colour prints that seamlessly integrate into the fabric. It is best suited for 100% cotton T-shirts or blends. However, the prints may wash out over time, and the initial investment for DTG printers can be high.
• Screen Printing: Screen printing, or silkscreen, is the most popular and one of the oldest printing methods. It involves using a mesh screen with a stencil to apply ink to the T-shirt. This method produces vibrant and durable designs and can be used on various materials, including polyester. It is ideal for large quantities and simple designs with fewer colours. The ink is deeply absorbed into the fabric, resulting in long-lasting prints. However, it has a limited printing area and can be messy due to ink spillage.
• Heat Transfer Printing: This method uses a heat press to transfer designs onto T-shirts. It is ideal for one-off pieces or small batches. The designs can be printed on transfer paper or vinyl and then applied to the T-shirt using heat and pressure. Heat transfer printing allows for almost any design, including all-over prints. However, it may not be suitable for dark-coloured fabrics as the results may appear dull.
• Dye Sublimation: Dye sublimation, or all-over printing (AOP), is a unique process that uses heat to turn dye into gas, bonding it with synthetic materials like polyester. This method produces vibrant and durable prints that are deeply embedded in the fabric. It is ideal for light-coloured, synthetic materials, especially white polyester T-shirts. However, it is more expensive than other methods and cannot be used on cotton.
• Direct-to-Film (DTF) Printing: DTF printing transfers designs from a special PET film to T-shirts using adhesive powder and heat. It offers vibrant prints that can be applied to various fabrics, including light-coloured options. DTF printing provides high wear and tear resistance, and the colours are enhanced without affecting the shirt's base colour. However, it can only be used on smaller items like T-shirts, cushion covers, or face masks. The print may also feel plastic-like.
• Plastisol Transfers: This indirect screen printing method uses plastisol ink, which is printed onto transfer paper and then heat-pressed onto the T-shirt. It is a cost-effective alternative for smaller quantities and allows for special finishes like glossy or textured effects. Plastisol transfers are extremely durable and great for creating shirts with small differences, such as sports team jerseys. However, they cannot be used for photo T-shirts and can only print full tones.
• CAD Heat Transfer Vinyl Printing: This method is commonly used for printing player numbers, names, and logos on sports jerseys. A machine cuts out CAD designs on coloured heat transfer vinyl, which are then applied to the T-shirt using a heat press. It can be applied anywhere on the garment and works with any fabric type. However, it can only be used for text-based designs and is a time-consuming process due to the precise cutting required.
• Embroidery: Embroidery creates sophisticated and timeless designs that are highly durable. It is an eco-friendly process that does not use dyes, but it has strict design requirements and a limited product range. Embroidery is usually more expensive than other printing methods and is not suitable for detailed designs.
• Discharge Printing: Discharge printing is a unique technique used primarily on dark-coloured garments. It involves applying a discharge ink that removes the original dye from the fabric, revealing its natural colour or a lighter shade. This method results in a soft print that becomes part of the fabric. It is resistant to cracking, fading, or peeling and creates a stylish, washed-out look. However, colour outcomes may be less predictable, and there may be slight variations between shirts.

T-shirt fabric types

T-shirts are made from a variety of fabrics, each with its own unique characteristics, such as softness, durability, and breathability. Here is a guide to some of the most common T-shirt fabric types:

Cotton

Cotton is a natural, plant-based fibre that is soft, breathable, affordable, and safe for sensitive skin. It is one of the most common fabrics for apparel, especially children's clothing. However, not all cotton is created equal. There are several types of cotton fabric, differentiated by their manufacturing processes, resulting in varying levels of thickness and softness. Standard 100% cotton products are typically made with carded open-end fibres, giving them a bulkier and rougher texture. On the other hand, ring-spun cotton goes through a process where the fibres are straightened, resulting in a softer, stronger, and more lightweight fabric. For an even softer option, combed ring-spun cotton undergoes an additional combing process to remove impurities, creating an ultra-soft fabric.

Cotton/Polyester Blends

Cotton/polyester blends, also known as cotton/poly blends, combine natural cotton fibres with synthetic polyester fibres. By blending these two materials, the fabric minimises shrinkage, dries quicker, and retains more heat compared to 100% cotton. Cotton/poly blends often have a cool, textured look and are popular for their softness and durability.

Triblends

Triblends are made from a blend of cotton, polyester, and rayon, a synthetic fibre made from naturally derived substances. Rayon can be processed to feel like silk and is highly absorbent, making it a common choice for athletic wear. Triblends result in an ultra-soft, light, and airy fabric, favoured by those seeking the softest shirt on the market.

Polyester

Polyester is a synthetic fabric known for its durability and resilience. It comes in various forms, such as microfiber polyester, which is widely used in sportswear, cleaning products, and bedding. Polyester is generally affordable, wrinkle-resistant, and quick-drying. However, it may not be as breathable as natural fabrics and can release plastic microfibers during washing, contributing to water pollution.

Blends (Cotton/Polyester and Tri-blends)

Fabric blends combine the qualities of two or more materials. The most common blend is the cotton/polyester blend, offering the softness of cotton and the durability of polyester. Tri-blends, on the other hand, are a modern blend of cotton, polyester, and rayon, designed to balance comfort, durability, and style. These blends are incredibly soft, lightweight, and drape well on the body. They are more expensive than 100% cotton or polyester due to the additional processing and materials involved.

T-shirt fit

When it comes to T-shirts, fit is crucial. A T-shirt should follow the natural contours of your body without clinging or being too baggy. Here are some tips to achieve the perfect T-shirt fit:

Shoulder Fit

The shoulder seam should end at the end of your shoulder. It's okay if it ends a bit before, but it shouldn't extend down your arm. You don't want the shoulders too narrow, either. If the shoulder seam sits above your pecs, the shirt isn't wide enough.

Sleeve Fit

The sleeves of your T-shirt should end about halfway between your armpit and elbow. They should fit closely around your arm without being tight or restrictive. You don't want them to puff out or cut off circulation.

Torso Fit

Go for a fitted look on the torso—not too tight but not too loose. You should be able to pinch about 2–3 inches of fabric on either side of your torso. If you can pinch more than that, the shirt might be too loose. It may be too tight if you can't pinch at least an inch of fabric on either side.

Length

The ideal T-shirt length is about two inches past your waistband (or the bottom of your belt) and should end around mid-fly. If it hits the bottom of your fly, it's too long and will make you look shorter.

Fabric

The fabric of your T-shirt also plays a role in the fit. For example, 100% cotton T-shirts will shrink approximately 2%, while shirts made from a 50/50 poly-cotton blend, tri-blend fabric, or 100% polyester won't shrink.

Customisation

If you can't find a T-shirt that fits perfectly off the rack, consider customisation options like tailoring or rolling up the sleeves. You can also experiment with different silhouettes, such as boxy or muscle-fit T-shirts, to find the style that suits you best.

Remember, the most important thing is to feel comfortable and confident in your T-shirt. These guidelines are not set in stone, and you can adjust them to suit your personal style and body type.

T-shirt colours

When it comes to T-shirt colours, there are a few things to consider. Firstly, think about the purpose of the T-shirt. Is it for a specific event or occasion? If so, you may want to choose a colour that reflects the theme or tone of the event. For example, if it's for a fun run, you might opt for bright, vibrant colours, whereas if it's for a more formal occasion, you might choose a more subdued colour palette.

Another factor to consider is the target audience. If you're ordering T-shirts for a group of people, try to select a colour that will appeal to the majority. Neutral colours like black, white, grey, and navy are safe options that most people will be happy to wear. You can also consider the time of year or season—lighter colours like pastels might be more suitable for spring and summer, while richer, darker colours like burgundy or forest green could be a good choice for autumn and winter.

It's also worth thinking about the message or design that will be printed on the T-shirt. You want to choose a colour that will make the design stand out. For example, if your design has dark colours, a light-coloured T-shirt would be a better choice to ensure the design pops. Conversely, if your design is light-coloured or features pastel shades, a darker T-shirt would provide a good contrast.

Finally, don't forget to consider the fabric type when choosing a colour. As mentioned earlier, cotton is a popular choice for T-shirts because it's comfortable and breathable. However, when it comes to colour, it's important to note that 100% cotton T-shirts are more likely to shrink and may affect the vibrancy of the printed design, especially if you're using water-based inks. So, if you're set on a particular colour, you might want to opt for a cotton-polyester blend or tri-blend fabric to ensure the colour stays true and the print turns out as expected.

• Black
• White
• Grey
• Navy
• Red
• Royal Blue
• Charcoal
• Pastel shades (e.g., pale pink, mint green, light yellow)
• Rich, dark shades (e.g., burgundy, forest green, deep purple)

Frequently asked questions